Strong Magnets 101: What Are Strong Magnets and How to Choose the Right One for Your Business?

September 16, 2025

If you’re building a product that depends on magnetic force1, using the wrong magnet can ruin everything.

Strong magnets are high-performance materials—like neodymium or samarium cobalt—used in industrial, robotic, and high-tech applications where strong magnetic fields are essential.

strong magnets for industrial applications
strong magnets for industrial applications

Whether you’re designing an EV motor, upgrading automation equipment, or sourcing magnets for consumer tech, choosing the right strong magnet will impact performance, safety, and cost. Here’s what I’ve learned working with technical buyers and manufacturers over the years.

Read this article2 to explore how to magnets power the future of robotic

What Types of Strong Magnets Are Available on the Market?

When clients first contact me, they sometime don’t know which magnet type fits their needs.

The main strong magnet types are Neodymium (NdFeB), Samarium Cobalt (SmCo), Alnico, and Ferrite, each with specific strengths, temperature tolerances, and costs.

types of industrial strong magnets

Common Strong Magnet Types

Magnet Type Max Energy Product (BHmax) Temperature Resistance Corrosion Resistance Cost
Neodymium (NdFeB) 35–52 MGOe Up to 230°C Low (needs coating) Medium
Samarium Cobalt 20–32 MGOe Up to 350°C Excellent High
Alnico 5–9 MGOe Up to 540°C Excellent Medium
Ferrite (Ceramic) 3–4 MGOe Up to 250°C Excellent Low

NdFeB magnets3 dominate in terms of strength-to-size ratio. But in high-heat or corrosive environments, SmCo or Alnico are better suited. For cost-sensitive, non-critical uses, ferrite is ideal. I always recommend clients start by mapping out their application’s demands before picking a magnet type.

How Do Neodymium Magnets Compare to Other Strong Magnets?

Neodymium seems to be everyone’s first choice—until they realize it might not survive heat or moisture.

Neodymium magnets are the strongest available but are more brittle, prone to corrosion, and have lower temperature limits than alternatives like SmCo or Alnico.

neodymium vs other magnet types
neodymium vs other magnet types

Neodymium vs Other Magnet Types

Feature Neodymium SmCo Alnico Ferrite
Magnetic Strength4 ★★★★★ ★★★★☆ ★★☆☆☆ ★☆☆☆☆
Temp. Resistance ★★☆☆☆ ★★★★★ ★★★★★ ★★★☆☆
Corrosion Resistance5 ★☆☆☆☆ ★★★★★ ★★★★★ ★★★★★
Cost Efficiency ★★★★☆ ★★☆☆☆ ★★★☆☆ ★★★★★

I often advise high-performance robotics or drone clients to go with coated N52 magnets6. But for aerospace parts exposed to heat cycles, SmCo gives peace of mind. Knowing trade-offs upfront helps avoid costly redesigns later.

What Are the Key Technical Specifications to Consider When Selecting Strong Magnets?

Some buyers get distracted by grade alone—“just give me N52”—but miss the big picture.

Key technical specs include magnet grade, pull force, maximum operating temperature, coercivity, remanence, and surface treatment.

magnet specifications table
magnet specifications table

Must-Check Magnet Specs

  • Grade (e.g., N35–N52): Higher grades mean stronger magnets.
  • Pull Force (lbs/kg): The force required to pull the magnet from a steel plate.
  • Maximum Operating Temp: Choose based on your working environment (usually 80°C to 250°C).
  • Coercivity (Hc)7: Resistance to demagnetization.
  • Remanence (Br)8: The magnet’s strength when fully magnetized.
  • Coating/Plating: NdFeB magnets typically need Ni-Cu-Ni, epoxy, or Zn coating to avoid rust.

    For more magnets coating information, you may check out this article9.

I always ask buyers: where will this magnet operate? A strong N52 in a humid or high-temperature environment could demagnetize fast without proper coating or heat grading.

What Are the Common Industrial Applications of Strong Magnets?

Strong magnets are hiding in plain sight—from MRI machines to drone motors.

Industries use strong magnets in electric motors, sensors, wind turbines, consumer electronics, robotics, medical devices, and more.

industrial applications of strong magnets
industrial applications of strong magnets

Example Applications by Industry

Industry Use Case Recommended Magnet Type
Automotive ABS sensors, EV motors, fuel pumps Neodymium, SmCo
Consumer Electronics Speakers, microphones, vibration motors Neodymium
Industrial Automation Linear actuators, couplings, sensors Neodymium, Ferrite
Aerospace Flight control systems, turbines SmCo, Alnico
Medical Devices MRI machines, hearing aids, pumps NdFeB (with biocompatible coating)
Renewable Energy Wind turbine generators NdFeB or SmCo (depending on temp)

I worked with a medical device client who needed tiny, high-energy magnets with safe coatings for internal devices. We customized a NdFeB micro-magnet with epoxy coating, solving both strength and biocompatibility needs.

How to Evaluate a Strong Magnets Supplier for Your Business Needs?

Choosing a weak supplier is worse than choosing the wrong magnet.

Evaluate suppliers based on manufacturing capabilities, quality control, certifications, customization options, and communication responsiveness.

evaluate magnet supplier
evaluate magnet supplier

Key Factors to Evaluate a Magnet Supplier

Evaluation Point What to Look For
Technical Capabilities In-house production, CNC machining, coating lines
Quality Certifications ISO9001, IATF16949, REACH, RoHS
Material Traceability Rare-earth sourcing compliance, origin documentation
Customization Support Can they prototype and match technical drawings?
Communication & Support Fast quoting, technical feedback, post-sales support
Case Studies/Clients Have they served similar industries or global brands?

I recommend checking if the supplier has rare-earth export licenses if you’re sourcing from China. At MainRich Magnets, we’ve seen global buyers stuck with customs issues due to unlicensed exporters. Always verify compliance upfront.

Get latest updates about China's rare-earth export regulation10.

What Safety Considerations Should You Keep in Mind When Handling Strong Magnets?

Even a small neodymium magnet can crush fingers if mishandled.

Handle strong magnets with care: avoid pinching injuries, keep away from electronics, and follow storage/shipping regulations.

magnet safety handling
magnet safety handling

Safety Tips for Strong Magnets

  • Pinch Hazard: Wear gloves. Keep fingers away when two magnets snap together.
  • Electronics Interference: Store magnets away from hard drives, credit cards, and pacemakers.
  • Children & Pets: Strong magnets can cause serious injury or internal harm if swallowed.
  • Shipping Regulations: Air cargo and some couriers classify strong magnets as dangerous goods.
  • Assembly Risks: Magnets can shatter if slammed together—eye protection is essential.

I always remind first-time buyers: magnets are not toys. One of our clients once had an assembly line injury from mishandled arc magnets. Now they use jigs and proper spacing tools—safety before speed.

Conclusion

Choosing the right strong magnet is about more than strength—it's about application, reliability, and safety.

References


  1. Learn how magnetic force governs interactions between charged particles and is the basis of how magnets function in real-world applications.  

  2. Explore how magnets enable movement, sensing, and actuation in modern robotic systems through this in-depth industrial use case breakdown.  

  3. Discover why NdFeB magnets are preferred in high-performance, compact applications due to their unmatched magnetic strength-to-size ratio.  

  4. Understand how magnetic field strength determines a magnet’s ability to exert force and influence other materials within its range.  

  5. See how corrosion resistance affects long-term performance and why it’s a key factor when choosing magnets for harsh environments.  

  6. Find out why N52 magnets are ideal for demanding applications needing maximum strength in minimal space, especially when properly coated.  

  7. Learn how coercivity measures a magnet’s resistance to becoming demagnetized, crucial for performance in fluctuating magnetic environments.  

  8. Understand how remanence reflects a magnet’s retained strength after magnetization, key to evaluating long-term reliability.  

  9. Get a complete overview of common magnet coatings like Ni-Cu-Ni, epoxy, and Zn—and why they matter in different industries.  

  10. Stay updated on China’s evolving rare-earth export regulations and how they could affect global magnet sourcing and compliance. 

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Author East- profile pic

Hi, I'm East – magnetic systems engineer and outdoor enthusiast. By day, I develop mission-critical technologies for medical implants and aerial transport systems. When not optimizing electromagnetic solutions, you'll find me trail-running with my wife or mapping mountain routes. Here to share insights and spark innovation – let's build what matters.

Author East- profile pic

Hi There! I'm East - part magnetic wizard, part mountain explorer. Spend weekdays making artificial hearts hum and drones fly heavy loads. Weekends? You'll find my wife and me trail-running or planning our next peak adventure, Here to share what I've learned—let's grow together!

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